Comparison of the Ballistic Performance of Kevlar and UHMWPE Helmets Using FEM


Saruhan İ. F., Güneş R.

DEFENCE SCIENCE JOURNAL, cilt.74, sa.6, ss.867-877, 2024 (SCI-Expanded)

  • Yayın Türü: Makale / Tam Makale
  • Cilt numarası: 74 Sayı: 6
  • Basım Tarihi: 2024
  • Doi Numarası: 10.14429/dsj.74.20001
  • Dergi Adı: DEFENCE SCIENCE JOURNAL
  • Derginin Tarandığı İndeksler: Science Citation Index Expanded (SCI-EXPANDED), Scopus, Aerospace Database, Applied Science & Technology Source, Aquatic Science & Fisheries Abstracts (ASFA), Communication Abstracts, Compendex, Computer & Applied Sciences, Metadex, zbMATH, Civil Engineering Abstracts
  • Sayfa Sayıları: ss.867-877
  • Erciyes Üniversitesi Adresli: Evet

Özet

This numerical study compares the ballistic performance of Kevlar and UHMWPE (Ultra-High Molecular

Weight Polyethylene) helmets. Armor models were obtained from experimental, numerical, and analytical studies in

the literature, as well as the mechanical properties of Kevlar and UHMWPE were also obtained from the literature.

Ballistic limit studies were performed to verify the materials. The residual velocities of FSPs fired at Kevlar and

UHMWPE plates were compared with experimental data in the literature for Kevlar and the error rate was found

to be 4.64 %. The UHMWPE ballistic limit converged to the analytical model in the literature with an error rate

of 1 %. After the validation of the models, the ballistic performance of the helmets was analysed according to the

NIJ 0106.01 standard. The pressure changes, pressure distributions, and positions of Kevlar and UHMWPE helmets

under ballistic impact are shown. In addition, composite damages and Back Face Deformations (BFD) of the helmets

were calculated. Kevlar ballistic helmet BFD value was 16.9 mm, while UHMWPE ballistic helmet BFD value was

18.8 mm. Thus, the ballistic protection performance and ballistic impact mechanisms of the helmets were analysed.

While both helmets were found to provide NIJ II level protection, the fibre and matrix damage in the Kevlar helmet

was higher than those of the UHMWPE helmet, but the BFD causing trauma was lower than those of the UHMWPE

helmet. However, when the density of the UHMWPE helmet is considered, it is effectively lighter than the Kevlar

helmet. In this study, numerical models of Kevlar and UHMWPE helmets were introduced to the literature and a

study comparing their ballistic protection effects was conducted and the results are intended to guide future designs.