Structural Analysis Of Industrial Type Coil Winding Machine


Karaca S., Esim E.

12th International Zeugma Congress On Scientific Research, Gaziantep, Türkiye, 2 - 04 Ekim 2024, ss.94

  • Yayın Türü: Bildiri / Özet Bildiri
  • Basıldığı Şehir: Gaziantep
  • Basıldığı Ülke: Türkiye
  • Sayfa Sayıları: ss.94
  • Erciyes Üniversitesi Adresli: Evet

Özet

Eddy current method has an important place as one of the non-destructive material testing methods for the determination of wire defects.  One of the important components in this method is properly wound coils. In this study, the design and structural analysis of an industrial type device that can perform fast and uniform winding in desired diameters and dimensions has been carried out. For the design, a 3D design of the device was made using Solidworks programme. The designed device consists of unloader, tensioner and winder sections.  For the analyses, structural analyses of each part were carried out by taking into account the mechanical effects of these 3 separate parts in the operating state of the system. ANSYS Workbench programme using finite element method was used for the analyses. The system's stresses and deformations were carefully calculated, and the device's stress concentrations were estimated by calculating the safety factors under these loads. With the necessary structural modifications, the device was designed to operate safely and securely. The results obtained are presented in graphs and tables. This study provides important contributions to the design of more efficient, safe and durable winding machines, and the results have provided design improvements that will improve the performance of the machine.